Welcome to Aircraft Manufacturing Division Nasik of HAL (MiG Complex).
Aircraft Division Nasik, established in the year 1964 for licence manufacture of MiG-21FL aircraft & K-13 Missiles, is located at Ojhar, 24 kilometers from Nasik and approximately 200 kilometers from Mumbai in the state of Maharashtra. The Division since then manufactured MiG variants under the licence production – viz MiG-21M, MiG-21 BIS, MiG-27 M and the state-of-the-art aircraft i.e. Su-30 MKI. Along with manufacturing, the Division also overhauled MiG series aircraft and carries out ROH of Su-30 MKI. Division has also completed upgradation of MIG21 BIS series aircraft with Russian assistance and MIG-27 aircraft indigenously.
The Division is well laid out on a sprawling complex of 1,48,20,000 Sq. meters with a built-up area of 1,73,900 sq. meters having state-of-the-art plant/machinery/equipment and infrastructure. It has well qualified and trained manpower in different areas of aviation technology, viz design and development, manufacture and overhaul of aircraft, accessories and related products.
Now, the Division is an independent profit-center and is currently engaged in the following activities:
- Spares manufacturing and Supports to Indian Air Force for its Su-30 MKI Aircraft fleet
- Clearance of AOG’s, RMSO and support to IAF for MiG and Su-30 MKI Fleets
- Deputation of Site repair Support teams to IAF bases of MiG and SU-30 MKI aircraft fleets
- Supply of spares / units /consumables and aerospace fasteners
- Support to HAL and Non-HAL made aircraft of Russian Origin in terms of Life extension, Modifications, Site Repairs and investigations
- Supply of Landing Gears of LCA, LCH,ALH
- Overhaul of Landing Gears of Su30-MKI, LCA, ALH, Mirage-2000
- Indigenisation of rubber fuel tanks for AN-32
- Repair and Overhaul of Pechora missile launcher beam
- Maintenance Support to Naval MIG-29 K fleet
- Support for Su-30 MKI aircraft overhaul activities to Aircraft Overhaul Division
- Establishment of infrastructure and production activities of HTT-40 BTA are under progress
- Production activities for LCA MK1A, third line establishment have already started and first aircraft to be produced soon
- Diversification into UAV Sector
- Diversification into Civil MRO Sector. Facilities are certified by DGCA for various categories of Aircrafts / Helicopters and it’s aggregates
- Exploring supply of indigenised spares and services to friendly nations.
So far the Division has manufactured more than 900 aircraft and supported the overhauling activities for about 1900 aircraft. With the expertise gained over the more than 5 decades, the Division has already made its presence felt in the global market, IAF and is fully geared up for meeting any challenging task in the domestic and the international market.
Currently the Division is having the trained & Specialised Manpower around 1188 technical experts, 624 Experts for technical support and 395 Engineers.
The Division has full-fledged facilities under the following major heads:
- CNC Machining
- General Purpose Machining
- Precision Tool Manufacturing
- Rubber & Plastic Components Manufacturing
- Canopy Manufacturing/Repair/Overhaul
- Heat Treatment/Surface Treatment/Painting
- Central Laboratory/Static Test Laboratory/Resource Test Laboratory/Metrology
- Flight Testing of Aircraft
- FTL (Functional Test LAB)
- Radar Testing
- Loom Manufacturing
- Tool Design Activities
- TTGE (Tool Tester & Ground Handling Equipment)
- Manufacture/Repair of Aircraft Aggregates / Rotables
- Air traffic Control
- Mainframe Computer
- Computer Aided Design and Analysis
- Computerised production Planning and Control System
- Computerised Integrated Materials Management
- Landing Gear manufacturing for projects LCA, ALH, LCH and ROH of landing gears for projects Su30, MiG, Mirage 2000, LCA, ALH, LCH and known as Centre of excellence for Landing Gears.
- Centre of Excellence for Aerospace Fasteners
- Sheet Metal Components
- Machined Components
- With conventional Operations (viz turning, milling, bench work etc.)
- With CNC operations with extensive turning and milling
- Gear Manufacturing
- Standard Parts & Fasteners including Titanium Fasteners
- Non Metallic Components
- Injection Moulded Components
- Rubber Components
- Fibre Glass Components
- Aircraft Structural Assemblies
- Welded Assemblies
- Riveted Assemblies
- Unit Assemblies – Hydraulic, Pneumatic and Control Systems Line Replacement Units (LRUs)
- Pipe Lines
- Conventionally bent pipes
- CNC bent pipes
- Springs – Compression, Extension and Hand – wound Springs
- Metallic Tanks – Metallic Tanks with seam / spot and TIG welding
- Outsourcing of partial Operations such as Grinding, Honing, Deep Hole Drilling/ Ejector boring operations, Gear cutting operations etc.
- Ground handling Equipment – Trollies, Working Stands etc.
- Measuring Tools and instruments – Plug Gauges / Ring Gauges / Snap Gauges / Co-axiality Gauges & Thread Gauges
- Steel Forming Mandrels
- Cutting Tools – Drills, Counter bores, Reamers, Milling Cutters, Taps, Threading Dies and broaches
- Wooden Form Blocks
- Springs
- Hand Tools
- Test Equipment
- Jigs and Fixtures
- Press Tools – Blanking, Piercing Dies, Progressive Dies, Compound Dies, Combination Dies, Deep drawing Dies and Steel forming Dies
- Moulds
Other Activities
- Aircraft Painting
- Disassembly & Depainting Activities
- Stitching Activities
- Aircraft Tank Testing and Assembly Activities
- Subassembly and Assembly activities
- Looms & Harness manufacturing & assembly activities
- Design Activities etc.
LCA-TEJAS:
LCA-Tejas is a single engine multirole combat aircraft with tailless compound delta wing for enhanced manoeuvrability. It is the smallest and lightest in its class of contemporary supersonic combat aircraft. LCA-Tejas was developed to replace India’s ageing MiG-21 fighters. This home grown fighter is equipped with glass cockpit, fly-by-wire flight control system and various state-of-the-art indigenous and foreign avionics & weapon systems. Third production line of LCA-MK1A at AMD Nasik is being established and production activities are also under progress. The new production line will enhance LCA-MK1A production capacity of HAL.
HTT-40
HTT-40 is a basic turbo propeller aircraft and it is designed and developed to meet the Basic Trainer Aircraft requirements of rooky pilots. The primary role of HTT-40 is to provide initial stage of training to pilots for graduating them to challenging Intermediate Jet Training. It is a fully aerobatic aircraft having capabilities to perform loops, barrel rolls, combination aerobatics and negative ‘g’. The aircraft is designed with an objective of low life cycle cost, advanced flight and navigation system with modern avionics, simplicity in design features with high fatigue life, quick turnaround time and trouble free maintenance cost for reduced down time. The aircraft is powered by Honeywell single TPE 331-12B Turboprop engine with a four bladed propeller. Establishment of infrastructure and production activities of HTT-40 BTA are under progress at AMD Nasik Division.
Su30 MKI
Twin-seater, Multi-role, Long range Fighter / Bomber / Air Superiority Aircraft. HAL has successfully completed the deliveries of Su 30 aircrafts to Indian Air force. Operational capability of the aircraft is enhanced with indigenous implementation of various weapon integration modifications on Su-30MKI. Division is providing spares and other support for maintenance of Fleet.
UNDERCARRIAGE
The Division has facilities and expertise for the manufacture and overhaul of Undercarriages of ALH, LCA, LCH. The Division also has facilities and expertise for the overhaul of Undercarriages of Mirage-2000 & Su-30 MKI. The landing gears are of a conventional tricycle type and consist of one steerable Nose wheel leg and two Main wheel legs to roll the aircraft in motion, on the ground, during take-off run and landing run. The Landing Gear legs have Pneumatic shock absorbers. Division is also exploring possibilities for manufacturing and overhaul of Undercarriages for Civil aircrafts and UAVs.
CANOPY
The Division manufactures and overhauls canopies of Su30 MKI aircraft. Manufacturing of Canopies of LCA-MK1A, HTT-40 is also planned at AMD, Nashik.
FLEXIBLE RUBBER FUEL TANKS
The Division manufactures and supplies all types of Rubber Fuel Tanks required for MiG-21 Variants. The Division is also involved in Indigenisation of rubber fuel tanks of An-32.The Rubber Fuel Tanks are provided with special protection coating against Ozone/heat and adverse climatic conditions. The Division has exported a large number of Rubber Fuel Tanks.
AEROSPACE FASTENERS
The Division has a separate complex for manufacturing of Aerospace Fasteners, approximately 7000 types under 400 different standards. Some of the typical items are nuts, bolts, screws, washers, rivets of various configurations, studs, dowels, pins, plugs, JO Bolts, pipe connections and springs.
We are rendering the following services to our Customers
- Clearance of AOG Demands
- Repair and Overhaul of Rotables
- Site Repairs
- Supply of Spares against RMS Orders
- Accident / Incident Investigations
- Defect Investigations
- Deputation of Services Engineers
- Customer Training
- Technical Support to Operating Units
- Deputation of Design Study Teams
- Publications / Operating Manuals
- Warranty Support and spares
General Manager(AMD)
Hindustan Aeronautics Limited
Aircraft Manufacturing Division Nasik,
Ojhar Township P.O.,
Nasik District
Maharashtra State, India
Pin Code 422 207
Fax : +91 2550 – 275849
Telephone:
Human Resource : +91 2550- 275458
Training : +91 2550- 277144
Marketing : +91 2550- 272202