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Home  /  Bangalore Complex  /   Engine Division Bangalore

Engine Division Bangalore

  • Bangalore Complex

    • Aircraft Division Bangalore
    • Engine Division Bangalore
    • Overhaul Division Bangalore
    • Foundry & Forge Division Bangalore
    • Aerospace Division Bangalore
    • IMGT Division Bangalore
    • LCA-Tejas Division Bangalore
  • MiG Complex

    • Aircraft Manufacturing Division Nasik
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    • Engine Division Koraput
    • Sukhoi Engine Division Koraput
  • Accessories Complex

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    • Helicopter Division Bangalore
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Welcome to Engine Division Bangalore of HAL (Bangalore Complex).
HAL, Engine division was established at Bangalore during 1956 for production of Orpheus Turbo Jet Engines under license agreement with  M/S Rolls-Royce.

Over the past seven decades, Engine Division has collaborated with global companies in the area of design, development, manufacture and maintenance of various Aero engines and diversifying into related areas. Since then Division has manufactured more than 3100 engines and repaired & overhauled more than 16,500 engines.

Division  supplies Engines / offers services to Indian defence, civil customers and also to overseas customers. Division has also Exported critical Engine components to other Engine manufacturers like M/s. Safran HE, M/s.Rolls Royce, M/s.Honeywell etc.

Engine division has outsourced more than 2600 components with estimated 6 lakhs Standard Man Hours annually. Presently, Division is outsourcing the Job work to Tier 3 partners and we are looking for parties capable of partnering at Tier 2 and Tier 1 level.

We expect the support in the form of:

  •  Machining of Aluminum alloys, Titanium alloys, Nickel alloys & High Strength Steel involving conventional as well as CNC machining processes.
  •  Sheet metal forming.
  • Supply of parts where in vendor scope is to procure raw material, Machining, and Special processes.
  • Pipe line manufacture with conventional as well as CNC pipe bending.

Tier 1: Financial and Technical Risk sharing Partnership. Parties capable of
partnering/sharing across the spectrum of design development and execution, ability
to explore and generate common business interest in aerospace sector
Tier 2 : Partners capable of manufacturing and supplying complex/major parts and
assemblies with capability for tool design and development and potential to
procure raw material on their own.
Tier 3 : Outsourcing of Job work by providing the raw material and technical support

  •  Gear cutting operations with quality requirements of DIN4 and DIN5.
  •  Machining of parts pertaining to families of Casings, Shafts, Vanes,Blades, Discs and Rings etc.
  • Electron Beam Welding of Nickel and steel components.
  •  Heat treatment for processes like Stabilisation, Aging, Nitriding,Harden and temper, normalizing, Case Hardening, Carbonizing, Annealing, Solutionising and Precipitation hardening.
  •  Special process like EDM, Plasma spray, HVOF Coating, D-gun coating etc.
  •  Surface / Protective treatment like Electro Plating, Anodizing, Cadplating etc
  •  Electrical harness/ cables fabrication involving operation like crimping of lugs and soldering of sockets etc.
  •  Fabrication of detail tools for machining, sheet metal forming, etc

Engine Division maintains following Quality Management System (QMS) /certificates / accreditations:

  • AS 9100D Quality Management System (QMS) Certification (Based on and Including ISO 9001:2008).
  • AFQMS – Approval of the Firm & its Quality Management Systems from Directorate General of Aeronautical Quality Assurance (DGAQA).
  • Maintenance Organisation Approval (MOA) under Civil Aviation Requirements (CAR) 145 from Directorate General of Civil Aviation (DGCA).
  • National Aerospace and Defense Contractors Accreditation Program (NADCAP) Approvals.
  • National Accreditation Board for Testing and Calibration Laboratories (NABL) Accreditation
  • Environmental Management Systems (EMS) Certification in accordance with IS/ISO  14001:2004

 
Main Characteristics
Intake Diameter (m) 0.564
Length (m) 1.99
Weight (kg) 640
Thrust(kg) 2600
Height(m) 1.03
Specific Fuel Consumption (kg / kg-hr) 0.783

Hawk Mk132 Advance Jet Trainer Aircraft is powered by a single Adour Mk871-07 Engine, manufactured under license from M/s. Rolls Royce/Turbomeca. Presently, these engines are being Repaired & Overhauled.
Features:
• Twin spool turbofan engine of modular construction.
• Two stage low pressure and five stage high pressure axial flow compressors which are driven by separate single stage high pressure and low pressure turbines.

 
Main Characteristics
Intake Diameter (m) 0.564
Length (m) 2.90
Weight (kg) 794
Thrust(kg) 2500(dry)/3737(wet)
Specific Fuel Consumption (kg / kg-hr) 0.80

Jaguar aircraft is powered by two Adour Mk804 / Mk811 engines. Adour Mk 811Enignes were manufactured since 1981 under licence from M/s. Rolls Royce/ Turbomeca. Presently, these engines are being Repaired & Overhauled.

Features:
• Twin spool turbofan engine of modular construction with after burner.
• Two stage low pressure and five stage high pressure axial flow compressors which are driven by separate single stage high pressure and low pressure turbines.

 

TM333 2B2 / TM333 2M2 Turbo shaft engine powers ALH MK I, II & Cheetal Helicopter respectively. These engines are repaired / overhauled under license from M/s. Turbomeca, France.

• Modular construction with annular air intake, two stage axial compressor together with a centrifugal compressor driven by a single stage turbine.
• Annular reverse flow combustion chamber.
• Single stage free turbine with a through shaft driving a reduction gear unit.
• Full authority digital engine control. (FADEC).
• Simple installation and easy access for maintenance.
• Low specific fuel consumption.

 

ALH MKIII (Dhruv)/Mk IV (Rudra –WSI)/LCH

Main Characteristics
Intake Diameter (m) 0.571
Length (m) 1.279
Weight (kg) 205
Power(shp) 1383
Specific Fuel Consumption (kg / kg-kwhr) 0.305

To meet high altitude operational requirement and additional payload capacity, an engine with higher power than TM333-2B2 was required for certain variants of Dhruv. Turbomeca and HA L co-developed an engine named Shakti 1H1 (Ardiden) which meets the above requirements.

  •  Turbo shaft engine with an annular air intake
  •  Two-stage centrifugal compressor driven by a single-stage gas generator turbine
  •  Reverse flow combustion chamber
  •  Two-stage free power turbine with a through shaft driving the reduction gear box unit
  •  Dual channel FADEC (Full Authority Digital Engine Control)

HAL’s responsibilities included rotor dynamic analysis, casing design, static parts stress analysis, HMU system design and electrical harness system. Additionally HAL was responsible for the design, development, certification and manufacture of the oil cooling system, oil pump, filter unit assembly pipelines and brackets. Shakti Engine also powers LCH (Light Combat Helicopter).

Main Characteristics
Maximum Diameter (m) 0.50
Length (m) 1.815
Weight (kg) 182
Power(shp) 543
Specific Fuel Consumption (kg / kg-hr) 0.346

Artouste IIIB Engine powers both Cheetah and Chetak helicopters. The Engine manufacture commenced in 1962 under licence from Turbomeca, France.  Division also has facility for Repair & Overhaul of these engines.

Features:

  • Side air intake, an axial and a centrifugal compressor connected to three stage turbine.
  • The power output is 543 SHP at 33500 RPM. The reduction gear box in the front transfers the power to helicopter.
  • More than 700 engines have been manufactured and 3500 engines overhauled & repaired for various customers.

Main Characteristics
Maximum Diameter (m) 0.7
Length (m) 1.11
Weight (kg) 164
Power(shp) 715
Specific Fuel Consumption (kg / kg-hr) 0.268

The Garrett TPE 331-5 turbo prop Engine is being manufactured, overhauled and repaired for various customers under licence from Honeywell USA, since 1988. It belongs to one of the most popular series of small turbo prop engines powering a large number of commuter and corporate aircraft such as commercial aircraft. The division has also manufactured kits for Garrett TPE 331-12 under collaboration from Honeywell for international markets.

 Features:

  • Single shaft centrifugal compressor engine rated at 715 shaft horse power at 1591 RPM output speed.
  • Reverse flow gas turbine with a small frontal area
  • Features a propeller control system, anti-icing and foreign object damage resistance
  • Reverse thrust and negative torque sensing facilities

Main Characteristics
Maximum Diameter (m) 0.960
Length (m) 2.490
Weight (kg) 628.6
Power(shp) 533-2
536-2T
1835(dry)/1990(wet)
1835(dry)/2040(wet)
Specific Fuel Consumption (kg / shp-hr) 0.346

The Dart series of engines were manufactured since 1966 under licence from Rolls Royce, UK. Presently, these engines are being repaired. Two Dart engines power HS-748 aircraft. This engine has two stage centrifugal compressors, three stage turbine and utilises water methanol injection to increase the shaft horse power.

Main Characteristics
Maximum Diameter (m) 0.822
Length (m) 2.290
Weight (kg) 420
Thrust(kg) 1875
Specific Fuel Consumption (kg / kg-hr) 1.077

Orpheus 70105 , indigenously modified by HAL, is a derivative of Orpheus 701 at lower rating and is the power plant for Kiran MK II aircraft. The engines were earlier manufactured and presently being repaired at the division.

Main Characteristics
Maximum Diameter (m) 0.574
Length (m) 1.376
Weight (kg) 168
Power(shp) 1535
Specific Fuel Consumption (kg / kg-hr) 0.276

The Gnome 1400-IT engines are being repaired and overhauled under licence from Rolls Royce, UK and is the power plant for Seaking helicopter. It is a turbo shaft single spool with 10 stage axial compressor, two stage turbine and free power turbine.

Main Characteristics
Intake Diameter (m) 0.29
Length (m) 0.64
Weight (kg) 52
Power(kw) 110

The Jet Fuel Starter (JFS) for starting the main engine of Light Combat Aircraft (LCA) is a twin shaft gas turbine consisting of a centrifugal compressor driven by an axial turbine, reverse flow combustor, digital electronic fuel control system and a free power turbine that supplies the motive power for starting the LCA engine.

Aircraft Mounted Accessory Gear Box (AMAGB) is a single input, multiple output gear box, which takes its input drive from the TEJAS ENGINE through a Power Take-Off (PTO) shaft at rated speed of 16,810 rpm. It carries four aircraft accessories on its output pads viz., two hydraulic pumps, one generator and one starter unit. Together these cater to major part of hydraulic & electrical power requirements of the aircraft and hence form a crucial part of the Secondary Power System.

 
Main Characteristics
Maximum Diameter (m) 0.33
Length (m) 1.38
Weight (kg) 69
Thrust(kg) 380
Specific Fuel Consumption (kg / deN-hr) 1.20

Designed and developmed to power the Pilotless Target Aircraft, LAKSHYA. This engine is a single shaft, Light weight, low cost turbojet engine, which is remotely controlled during flight.
Features:

  • 4-stage axil compressor driven by an axial turbine, annular combustor, and power control unit.
  • Digital electronic fuel control system
  • Develops 380 kg thrust

Can be refurbished after land/sea recovery

Service facilities in HAL Engine Division

  • REPAIR & OVERHAUL OF AERO ENGINES
  • ROH  AND RIG RTESTING OF ROTABLES
  • DEFECT INVESTIGATION OF ENGINES AND ROTABLES
  • MOD COMPLIANCE
  • INSITU REPAIR AT CUSTOMER OPERATING BASES
  • PERMANENT FIELD SERVICE REPRESENATATIVES PLACED AT CUSTOMER BASES TO SUPPORT 1 & 2 LINE SERVICING.
  • CUSTOMER TRAINING
  • SUPPLY OF MAINTENANCE SPARES, TOOLS AND TEST EQUIPMENTS
  • SUPPLY OF TECHNICAL LITERATURES AND PUBLICATION
  • AOG MANAGEMENT
  • ESTABLISHMENT OF MODULE CHANGE & ENGINE TESTING FACILITY AT CUSTOEMR BASES
  • ENGINE HEALTH MONITORING LIKE SPECTROMETRIC OIL ANALYSIS , BOROSCOPIC INSPECTION ETC

GENERAL MANAGER(E & IMGT)
Engine Division
Hindustan Aeronautics Limited
Bangalore Complex
Post box No. 9310
C V Raman Nagar
Bangalore-560093

Telephone: 91-80-22312753
Fax: 91-80-22311180
Gen Fax :91-80-22311397
E-mail: gm[dot]engines[at]hal-india[dot]co[dot]in

Additional General Manager
Customer Service & Marketing
Telephone: 91-80-22313628,22326593
Fax: 91-80-22314686
E-mail: customer_support[dot]engines[at]hal-india[dot]co[dot]in, sales[dot]engines[at]hal-india[dot]co[dot]in

 

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